America's oldest cast-iron cookware manufacturer revitalized its business by adding one step to its 124-year-old process (2024)

America's oldest cast-iron cookware manufacturer revitalized its business by adding one step to its 124-year-old process (1)

America's oldest cast-iron cookware manufacturer revitalized its business by adding one step to its 124-year-old process (2) America's oldest cast-iron cookware manufacturer revitalized its business by adding one step to its 124-year-old process (3)
  • Lodge Cast Iron has been making cast-iron cookware at its Tennessee foundry since 1896, making it the country's oldest surviving cast-iron manufacturer.
  • Before 2002, all of Lodge's cast iron came unseasoned, meaning consumers would need to bake oil into the iron to create the natural, nonstick cooking surface that also prevents it from rusting.
  • Interest in quality cookware has soared during the COVID-19 pandemic as many people are spending more time at home rather than eating out. Lodge says it is seeing five times the demand compared to before the pandemic.
  • View more episodes of Business Insider Today on Facebook.

Home cooks are obsessed with this cast-iron skillet that hasn't changed much in 124 years. But what has changed about Lodge Cast Iron is the secret to its recent success.

America's oldest cast-iron cookware manufacturer revitalized its business by adding one step to its 124-year-old process (4)

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America's oldest cast-iron cookware manufacturer revitalized its business by adding one step to its 124-year-old process (6)

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The Lodge family has been making these cast-iron skillets in South Pittsburg, Tennessee, since 1896. Now, Lodge Cast Iron is not only the oldest surviving cast-iron maker in America, but the largest.

US retail sales of cast iron cookware hit $176 million in 2018, according to a report by HomeWorld Business.

Lodge says the demand for its products has been overwhelming as COVID-19 drives consumers to spend less money at restaurants and more at their grocery store. The company said demand has soared to five times what it was before the pandemic.

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Before 2002, all of Lodge's cast iron came unseasoned, meaning consumers would need to bake oil into the iron to create the natural, nonstick cooking surface that also prevents it from rusting. A well-seasoned cast-iron skillet can last for generations.

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Seasoning a pan on your own takes time and effort, something many home cooks didn't want to bother with when other pans, like Teflon-coated steel and aluminum, were more convenient and widely available.

So Lodge added the seasoning step at the foundry level. After 2007, all its cast iron was sold pre-seasoned.

Adam Feltman, associate brand manager at Lodge Cast Iron, said that having the cookware come pre-seasoned was a game changer for the company.

"It incentivizes people to want to cook with cast iron that haven't ever before. And that includes that younger audience," he said.

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And even as this younger generation keeps business booming in the short term, Lodge isn't just focusing on how to meet the demands of today.

"We're always thinking about what's next, what's down the line five years from now, 20 years from now, 100 years from now," Feltman said." Even though we have this product that's been around since the 1800s, we're thinking about, well, where can cast iron take us into the future?"

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America's oldest cast-iron cookware manufacturer revitalized its business by adding one step to its 124-year-old process (7)

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America's oldest cast-iron cookware manufacturer revitalized its business by adding one step to its 124-year-old process (2024)

FAQs

America's oldest cast-iron cookware manufacturer revitalized its business by adding one step to its 124-year-old process? ›

America's oldest cast-iron cookware manufacturer revitalized its business by adding one step to its 124-year-old process. Lodge

Lodge
Lodge Manufacturing Company is an American manufacturer of cast iron cookware based in South Pittsburg, Tennessee. Founded in 1896 by Joseph Lodge, Lodge Manufacturing is one of America's oldest cookware companies in continuous operation. It is still owned and managed by the descendants of the Lodge family.
https://en.wikipedia.org › wiki › Lodge_(company)
Cast Iron has been making cast-iron cookware at its Tennessee foundry since 1896, making it the country's oldest surviving cast-iron manufacturer.

Who is the oldest cast iron manufacturer? ›

Lodge Manufacturing Company is an American manufacturer of cast-iron cookware based in South Pittsburg, Tennessee. Founded in 1896 by Joseph Lodge, Lodge Manufacturing is one of America's oldest cookware companies in continuous operation. It is still owned and managed by the descendants of the Lodge family.

When were the first cast iron pans made? ›

The cast-iron manufacturing process originated in China in the sixth century BCE and has barely changed since. Cast-iron skillets are made by pouring molten metal into a sand mold, which is broken apart when the pan cools, allowing the pan to emerge in one piece, handle included.

What year did Griswold cast iron go out of business? ›

Griswold Manufacturing (/ˈɡrɪzwɔːld, -wəld/) was an American manufacturer of cast-iron kitchen products founded in Erie, Pennsylvania, in business from 1865 through 1957. For many years the company had a world-wide reputation for high-quality cast-iron cookware.

Why are older cast iron pans better? ›

Myth 6: Vintage is Better Than New

The Reality: The material may be the same, but the production methods have changed. In the old days, cast iron pans were produced by casting in sand-based molds, and then polishing the resulting pebbly surfaces until smooth. Vintage cast iron tends to have a satiny smooth finish.

Which cast iron cookware is made in USA? ›

Lodge Cast Iron. USA Made Cookware, Bakeware, Pans & More.

What is the rarest cast iron skillet? ›

Produced by Griswold Manufacturing in the late 19th century, according to Gear Patrol, the exceedingly rare skillet can be identified by a stamp of a spider in a web on its base. The origin of the Spider Skillet is unclear, and it is the only Griswold skillet ever to be emblazoned with an arachnid.

Why did people stop using cast iron pans? ›

Today, many find cast iron to be too daunting—it's heavy, it requires seasoning (the process of heating fat, like oil, over metal to create a protective coating), and it has to be hand-washed. It can't just be chucked in a dishwasher, or it'll rust.

Who made old cast iron skillets? ›

In 1707, Abraham Darby patented the sand casting method, which is similar to the way we make cast iron today. Because of Darby's contribution, the 18th and 19th centuries saw a boom in cast iron cookware.

Why are Griswold skillets so expensive? ›

Griswold diamond logo (1905-1906)

It was in use for only one year, and you can find it on cookware made from 1905 to 1906. Therefore, the items from that period are highly valuable and collectible.

Which brand cast iron is best? ›

Our Favorite Cast Iron Skillets

Our Best Overall winner was the Lodge 10.25-Inch Pre-Seasoned Cast Iron Skillet, which is no surprise given the brand's reputation for inexpensive, quality cast iron skillets that stand the test of time. We also loved the versatility of the Stargazer 10.5-inch Cast Iron Skillet.

Is Griswold and Wagner the same company? ›

In 1957 Randall's Wagner division acquired Griswold Manufacturing from McGraw-Edison. In 1959 Randall was itself acquired by Textron. Textron sold the Wagner and Griswold lines to General Housewares Corporation (GHC) in 1969. In 1996 GHC sold rights to the Wagner and Griswold lines to Slyman Group.

Do cast iron pans ever go bad? ›

Famously durable, these pans are often passed down through generations. With proper reseasoning care, years of frequent use can actually improve the pan's “seasoning”—its natural nonstick coating. But sadly, cast iron skillets can indeed break. Here's when to throw away a cast iron skillet.

What is the safest cookware for your health? ›

Non-Toxic Materials

As a safe alternative, stainless steel, ceramic, glass, and cast-iron pots and pans are the go-to materials to avoid risky ingredients seeping into your food.

Is Wagner cast iron valuable? ›

The long lifespan of cast iron along with the growing demand for second-hand instead of new makes vintage cast iron a common find in the antique market. The value of antique cast iron skillets can start at similar to new prices, but a super rare Wagner or Griswold can fetch up to $1,500 apiece.

Who made the first cast iron? ›

The Chinese produced cast iron as early as the 6th century bce, and it was produced sporadically in Europe by the 14th century.

Who made the first cast iron skillet? ›

The History of Cast Iron Cookware

In 1707, Abraham Darby patented the sand casting method, which is similar to the way we make cast iron today. Because of Darby's contribution, the 18th and 19th centuries saw a boom in cast iron cookware.

When did Wagner Ware go out of business? ›

purchase Randall (including the rights to Wagner and Griswold) in 1959. Collectors mark this as the end of the official production period of collectible Wagner cookware. Ten years later, Textron sold the Wagner and Griswold lines to General Housewares Corp., which stopped the manufacture of Wagner Ware in 1994.

How old is Lodge cast iron Company? ›

Lodge Cast Iron has been making heirloom-quality cookware and accessories since 1896. We currently operate two foundries in South Pittsburg, Tennessee, our home since the very beginning. Backed by over 125 years of experience, each piece of Lodge cookware is crafted for durability and versatility.

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