The Most Important Industrial Chemical in the World…and a Lesson Learned (2024)

The thick liquid used to be called "oil of vitriol," since it was originally made by the distillation of "green vitriol," or iron sulfate as we know it today. It was so corrosive and nasty that the term "vitriolic" entered our vocabulary to describe language that was particularly disagreeable.

Sulfuric acid is the substance that, in movies at least, sizzles through metal, burns skin and dissolves corpses. Although in real life it is not quite as deadly as in works of fiction, it is bad enough. We sometimes use it as a drain cleaner to dissolve all the accumulated guck which includes items ranging from hair to toothpaste tube caps. There is an important point worth noting about using concentrated sulfuric acid as a drain cleaner. It must never be mixed with any of the other commonly available drain cleaners which are based on lye (sodium hydroxide). Combining these two generates a tremendous amount of heat, enough to melt plastic pipes, as well as toxic acid vapors!

So if sulfuric acid is so dangerous, why are their tankers and trains criss-crossing the continent loaded with this liquid? The reason is actually simple. Sulfuric acid is the world's most important industrial chemical! In North America we produce about 50 million tons a year, mostly by burning sulfur to form sulfur dioxide which is then reacted with water. Why do we need all that sulfuric acid? Primarily to produce fertilizer. Sulfuric acid converts insoluble phosphate ore into a valuable fertilizer known as "superphosphate." Without this we could not even contemplate feeding the world. Then there are the detergents, the dyes, the drugs, the explosives, the paints, the metals and the car batteries, all of which require sulfuric acid for production.

Sulfuric acid also occurs in nature. Oil, coal and gasoline all contain small amounts of naturally occurring sulfur compounds. When these burn, their sulfur content is released as sulfur dioxide, a gas that eventually combines with moisture to form sulfuric acid. Presto, we have acid rain! In some areas the rain can be acidic enough to corrode limestone used in building construction. Limestone is calcium carbonate and reacts with sulfuric acid to form carbon dioxide and calcium sulfate that is washed away.

Many years ago during a lecture on acid rain I decided to demonstrate its effects by opening a bottle of the acid and hanging a nylon stocking nearby. The acid vapours soon formed large holes in the stocking. The students were impressed and undoubtedly learned something about acid rain. But I learned something too. I learned about the popularity of nylon underwear! The next day I was confronted by a couple of students who had gone home at night and discovered holes in their finery. Apparently the sulfuric acid vapours had a more wide ranging effect than I had expected. There was some explaining to do in the face of some pretty vitriolic language.

@JoeSchwarcz

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The Most Important Industrial Chemical in the World…and a Lesson Learned (2024)

FAQs

The Most Important Industrial Chemical in the World…and a Lesson Learned? ›

Sulfuric acid is the world's most important industrial chemical! In North America we produce about 50 million tons a year, mostly by burning sulfur to form sulfur dioxide which is then reacted with water.

What is the most important industrial chemical in the world? ›

Sulfuric acid is the compound produced in the largest quantity in the industrial world.

What is the most used chemical in the world? ›

Sulfuric acid is the most commonly produced industrial chemical in the world Its primary industrial use is to make phosphoric acid which is a main ingredient in most chemical fertilizers.

What is the number 1 chemical produced in the world? ›

I find it interesting that in what we perceive to be our modern, technologically-advanced world, the highest volume chemical we produce, sulfuric acid, is utilized for the fairly low-tech applications of processing rock, making paper, or polishing scissors.

What are the chemical industry important? ›

The chemical industry comprises the companies and other organizations that develop and produce industrial, specialty and other chemicals. Central to the modern world economy, it converts raw materials (oil, natural gas, air, water, metals, and minerals) into commodity chemicals for industrial and consumer products.

What is the most important chemical for life? ›

Along with water, life as we know it also needs certain chemical elements – the building blocks of life – including carbon, hydrogen, nitrogen, oxygen, phosphorus, and sulfur. These elements are common in the universe and make up 98% of living matter on Earth by combining to form organic molecules essential to life.

What is the most important chemical to humans? ›

The Elemental Four: Ingredients for Life

Four elements, namely, oxygen, carbon, hydrogen, and nitrogen, are considered the most essential elements found in our body. Oxygen is the most abundant element in the human body, accounting for approximately 61% of a person's mass.

Which chemical is the king of chemicals? ›

Sulphuric acid is also known as the “king of chemicals”. Q. Why is sulphuric acid known as king of chemicals and oil of vitriol?

What are 3 chemicals we use everyday? ›

Salt, baking powder, acetic acid, glucose, etc are some chemicals used in our daily life.

What is the most toxic chemical ever? ›

Abstract. Botulinum toxins, exotoxins of Clostridium botulinum, are the most toxic naturally occurring substances known to man.

What is the world's largest volume industrial chemical? ›

Sulfuric acid is the world's largest volume industrial chemical. The main use is in the production of phosphate fertilizers.

Where is the biggest chemical industry in the world? ›

Top fifty producers by sales (2021)
RankCompanyHeadquarters
1BASFGermany, Ludwigshafen am Rhein
2SinopecChina, Beijing
3DowUnited States, Midland, Michigan
4SABICSaudi Arabia, Riyadh
46 more rows

What industries use the most chemicals? ›

Polymer and Plastics

The chemical industry itself is the largest purchaser of chemical products. Crude oil has a tremendous impact on the chemicals industry because many plastics and polymers are manufactured from it.

What are the top five industrial chemicals? ›

Five of the most common industrial chemicals include sulphuric acid, sodium hydroxide, nitrogen, propylene and ethylene. Industrial chemicals are used to manufacture many in-demand industrial goods, such as distilled petroleum products, plastics, inks, paints, adhesives, cosmetics, and soaps.

What are the 4 major types of chemical industries? ›

Understanding the huge diversity of chemical producing industries, such chemical industries are usually categorized under broad categories such as inorganic and organic chemical producing industries, fertilizer industries, refining and petroleum industries, electroplating and heat treatment industries, pesticide ...

Why is industrial chemistry important? ›

Industrial chemistry has assisted in the discovery and development of new and improved synthetic fibres, paints, adhesives, drugs, cosmetics, electronic components, lubricants and thousands of other products, and improved processes for oil refining and petrochemical processing that saves energy and reduces pollution.

What is the most hazardous chemical in the world? ›

Dimethyl Cadmium – Some consider this the most toxic chemical in the world. It is a reagent in organic synthesis and metalorganic chemical vapor deposition. Fluoroantimonic Acid – This can be the most potent acid ever devised. It is a mixture of hydrogen fluoride and antimony pentafluoride.

What are 3 examples of industrial chemistry? ›

Detergents. Lead-acid automobile batteries. Other chemicals such as hydrochloric acid, dye, explosives, pigments, and drugs.

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