Stainless Steel vs Carbon & Blue Steel Drywall Knives | MBM Blog (2024)

Stainless Steel vs Carbon & Blue Steel Drywall Knives | MBM Blog (1)

  • January 13, 2022
  • Thomas Riess

A poor craftsman blames their tools. This is an old quote but one that is true. Before tools are introduced to a job, you must first get your tools. When purchasing tools, one of the things you need to consider is what material your devices will be made from. Taping knives and putty knives are made from three different kinds of metals: stainless steel, carbon steel, and blue steel. You must ask yourself which kind of material is the correct one for you to use?

What is Stainless Steel?

Stainless steel is the most common steel used in manufacturing tools such as taping and joint knives. Stainless steel is created from infusing chromium into the steel during the smelting process. Chromium is a metal that is more impervious to oxidation than iron.

What is Oxidation?

Oxidation is the process of atoms or compounds losing electrons. This means that iron-based materials will turn into a red-brown colour, commonly known as rust. The technical term for rust is iron oxide. Iron oxide forms as iron is left alone with oxygen and water for a period of time.

The Pros of Using Stainless Steel Taping Knives

The most apparent positive of using stainless steel instead of any other steel is that it is more rust-proof than different steel types. Stainless steel is also much more durable material than other kinds of steel.

The Cons of Using Stainless Steel Taping Knives

Stainless steel taping knives are less flexible than joint knives made from different materials. If your goal is to feather the mud, you may want to use a carbon steel joint knife.

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What is Carbon Steel?

Carbon steel has a carbon content ranging between 0.05% – 2.1%. When comparing carbon steel to stainless steel, carbon steel is much more flexible than stainless steel. Taping knives made from carbon steel are the ideal tool for feathering and smoothing tasks. However, joint knives made from carbon steel are much more susceptible to rusting and oxidation.

The Pros of Using Carbon Steel

Carbon steel is more flexible in certain areas, so a carbon steel taping knife is preferred in these cases. Carbon steel also has a higher tensile strength than stainless steel, and carbon steel drywall putty knives can withstand higher tension over stainless steel drywall knives. Carbon steel knives also cost less than stainless steel knives.

The Cons of Using Carbon Steel

The biggest con to using a carbon steel knife over a stainless steel knife is that carbon will rust faster than a stainless steel knife. If you do not take care of your tools, or if you leave them at a job site overnight and it rains, your tools will degrade faster than stainless steel tools.

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What is Blue Steel?

Believe it or not, blue steel is not only a joke from Zoolander.

Blue steel is carbon steel made from the process of passivation using a black oxide coating. This black oxide coating turns the steel from a black carbon look into a dark blue hue gained from the passivation process. Blue steel is considered a middle ground between stainless steel and carbon steel because of its inherited traits.

The Pros of Using Blue Steel

The positives of using blue steel over stainless steel and carbon steel are that it provides the best of both worlds. Blue steel is more flexible than stainless steel allowing professionals to have a nuance to their profession. Blue steel is also more rust-resistant than carbon steel.

The Cons of Using Blue Steel

The cons, on the other hand, are similar to carbon steel. Blue steel is not as rust-resistant as stainless steel. Similar to carbon steel, you will need to take care of your tools made from blue steel.

Should I Use A Stainless Steel, Blue Steel or Carbon Steel Taping Knife?

If you are a worker that takes care of their tools, a carbon steel taping knife should suit your needs. However, if you work in more damp conditions, you should choose stainless steel instead. Contractors who use stainless steel and have been thinking of using carbon steel may want to try blue steel before moving onto carbon steel.

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Stainless Steel vs Carbon & Blue Steel Drywall Knives | MBM Blog (2024)

FAQs

What is the difference between stainless steel and blue steel drywall knives? ›

Blue steel is more flexible than stainless and more rust-resistant than carbon steel. In general, blue steel is preferred by more experienced drywall professionals as its flexibility is best made use of by those who have a sure hand and the experience to make very fine adjustments.

Is blue steel better than stainless steel? ›

Carbon steel (including blue steel) has a greater level of flexibility and offers more precision (in the right hands) but will naturally rust with use. Alternatively, stainless steel offers a higher degree of resistance to rust & corrosion.

Which is better carbon steel or stainless steel blade? ›

Edge retention is the ability of a blade to retain its sharpness over time. Carbon steel has a higher edge retention than stainless steel, meaning it will remain sharp for longer.

Do blue steel drywall knives rust? ›

Blue steel is not as rust-resistant as stainless steel.

Similar to carbon steel, you will need to take care of your tools made from blue steel.

What are the disadvantages of stainless steel knives? ›

Cons: Dull slightly faster than high carbon knives since stainless is not quite as hard and edge-holding. Require sharpening a bit more often to maintain the same level of sharpness.

Why not use stainless steel for knives? ›

Blemishes and surface rust will typically be the extent of the damage, and you will not get even those with a little care. Some perceive stainless steels as being harder to sharpen.

Why is blue carbon steel better? ›

Both Carbon Steel and Blue Carbon Steel will yield perfect sears and can withstand high heat. However, Carbon Steel is considered “Blue” if it has undergone the annealing process. As a result, Blue Carbon Steel is slightly more corrosion resistant than general Carbon Steel.

Is stainless or blued better? ›

If you live somewhere humid, or expose your firearm to the elements whether in tactical training situations, hunting, or military/police applications, the general consensus is to go with stainless steel. You will get less finish wear overall and it is more rust resistant than a blued gun.

What is the best type of taping knife? ›

Carbon Steel Drywall Taping Knife

If you wish for more flexibility, carbon steel is a better choice than stainless steel. This type of drywall taping knife blade is perfect for feathering and smoothing, among other fine tasks.

What are the disadvantages of carbon steel knives? ›

So here's the downside: carbon steel is more fragile. It's a more brittle material, which means it's more likely to chip if you drop it or toss it into the dishwasher. It also rusts and stains easily. With prolonged exposure, it can also react with certain foods like onion, darkening them.

Why use carbon steel over stainless steel? ›

Carbon steel, on the other hand, has a matte finish and has a higher tensile strength and is harder than stainless steel. This material is used for knives and other bladed instruments that must maintain their cutting edge longer. However, this steel will oxidize when exposed to moisture, even in small amounts.

Do chefs prefer carbon steel or stainless steel? ›

Professional chefs often describe carbon steel pans as a hybrid of cast iron and stainless steel, but it still doesn't offer the same perks. Stainless steel is designed to protect itself against oxidization, whereas carbon steel corrodes and rusts quickly when exposed to moisture.

How to care for a blue steel drywall knife? ›

After use with these knives you need to get them thoroughly nice and clean and then you want to put some WD-40 or some other kind of lubricant just to keep the rust down. And then you want to stack them so they dry properly to get the water out of any crevices.

How to prevent rust on drywall knives? ›

To get started, make sure your drywall knife is clean and sharp. You'll want to apply a protective oil or wax to protect it from rust.

Why do my stainless steel knives have rust spots? ›

It usually happens when a knife is left to soak in a metal sink or next to metal or cast-iron cookware, but it could also happen if a knife is put away wet on a knife magnet with a metal face. To prevent this, simply wash your knife right away, don't leave it to soak, and don't put it away wet on a metal knife magnet.

What is a blue steel knife? ›

Aogami, or Blue Steel #1, has the same carbon content as White Steel #1 — the difference is the addition of tungsten and chromium to the material. These additions add specific qualities to already high-quality steel. Aogami (Blue Steel #1) has about 1.3% carbon and 0.4% chromium added to the basic white paper.

Which utility knife blade is best for cutting drywall? ›

The utility knife or dolphin knife with trapezoid utility blade is designed specifically for working with drywall. It has an ergonomic handle for optimal transfer of force from your hand to the material. Trapezoid blades have good rigidity, and don't bend under pressure.

What is blue stainless steel? ›

For example, stainless steel is created from added chromium. Blue steel has tungsten and chromium added to the iron and carbon to create an easier tempering process and also a knife that holds its edge longer than a white steel knife, however while not taking on such a fine cutting edge.

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