Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (2024)

Barksdale BPS3000 Electronic Pressure Switch

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (1)

Contents hide

1Intended Applications

2Safety Instructions

3Standards

4Warranty/Guaranty

5Installation

5.1Electrical connection

5.2Plug

6Commissioning / Operation

7IO-link version

7.1General information

7.2Device-specific information

8Programming

8.1Parameter

8.2Error list

8.3Menu Structure

8.4Software lock

9Maintenance/Cleaning

9.1Maintenance

9.2Cleaning

10Decommissioning

11Documents / Resources

11.1References

12Related Posts

Intended Applications

The dual pressure switch monitors system pressures and has up to two switching outputs and one analog output.
Operate the switch exclusively in the specified fields of application (see chapter “Technical Data“ on page 12).
Observe the applicable national safety regulations for assembly, commissioning and operation of the switch.
Do not use the switch as the only safety relevant element according to DGR 2014/68/EU (PED).

Safety Instructions

The safety instructions are intended to protect the user from dangerous situations and/or prevent material damage.
In the operating instructions the seriousness of the potential risk is designated by the following signal words:

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (2)
Refers to imminent danger to life and health of men.
Nonobservance will result in serious injuries, or even life-threatening injuries and death

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (3)
Refers to a potential hazard.
Nonobservance may result in serious injuries, or even fatal injuries and death

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (4)
Refers to a potential hazard.
Nonobservance may result in light injuries.

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (5)
Refers to a potential hazard.
Nonobservance may result in damage to the switch and/or to the plant.
Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (6)
Refers to important information essential to the user

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (7)Disposal
The switch must be disposed of correctly in accordance with the local regulations for electric/electronic equipment.
The switch must not be disposed of with the household garbage!

Standards

The standards applied during development, manufacture and configuration are listed in the CE conformity and manufacturer’s declaration.

Warranty/Guaranty

Our scope of delivery and services is governed by the legal warranties and warranty periods.
Terms of guaranty
We guaranty for function and material of the dual pressure switch under normal operating and maintenance conditions in accordance with the statutory provisions.
Loss of guaranty
The agreed guaranty period will expire in case of:

  • incorrect use,
  • incorrect installation or
  • incorrect handling or operation contrary to the provisions of these operating instructions.

No liability is assumed for any damage resulting therefrom, or any consequential damage.
Refer to Barksdale “Standard Terms and Conditions“.

Installation

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (8) Jolts and heavy vibrations must be avoided during transport. Even if the switch casing remains undamaged, inside parts may be damaged and cause malfunctions.
The pressure switch may only be installed and electrically connected by trained and instructed staff according state-of-the-art standards.

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (9) Electric shock and/or explosion!
Install the switch only in systems where the maximum pressure Pmax is not exceeded (see type label). Only install the switch when deenergized (electrically and hydraulically/pneumatically). Mount the pressure switch from the bottom to the fitting using a wrench SW 27 and tighten it to a torque of 20 Nm.
Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (10) The damping screw from brass installed in the pressure inlet can be removed if required, e. g. soiled medium or material incompatibility, using a slotted screwdriver (max. width 3 mm). Attention: Removing the damping screw will reduce the resistance of the device against pressure peaks.
Electrical connection is to be carried out dependent on the type of switch (see type label) according to the chart below. Wrong assignment of the connections may cause malfunctions or incorrect switch outputs.

Electrical connection

Plug M 12×1 4/5/8-pin

Model with 2 switching pointsModel with 1 switching point and 1 analog outputModel with 2 switching points and 1 analog outputModel with 2 switching points (relay contacts)
Signal output code 1, 7Signal output code 2, 3Signal output code 4, 5, 8

Signal output code 6

1

+Ub+Ub+Ub+Ub
2SP2SignalSignal

SP1a

NC

3

OV0V0VSP1b
4SP1 / IO link1SP1SP1 / IO link1

0V

5

SP2SP2a

NO

6

SP2b

7

8

Housing

1 only code 7 and 8

Plug

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Commissioning / Operation

The pressure switch may only be commissioned and operated by authorized staff.

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (12) Hot surfaces!
During operation with higher temperatures the casing surface may become very hot! Wear protective gloves!

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (13) Electric shock!
Do not put the switch into operation when the switch itself or the connection cable is damaged.
After having been switched on the switch runs through a self-test. If thesoftware recognizes an error during the self-test or during operation, this is signaled in the display by “Err“ and the corresponding message, refer to Error list on page 7. The red LEDs S1 and S2 signal the activity of the two switching points.
Operation via three plastic film keys is menu-driven. , and

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (14) The keys may be damaged by pointed, hard objects. Do not use any pointed, hard objects for making entries.
For information about the factory settings for the parameters and how to change them please refer to the next chapter 8 “Programming“.

IO-link version

General information

This device features an IO-link communication interface which requires an IO-link capable module (IO-link master) for operation. The IO-link interface permits direct access to process and diagnostic data and offers the possibility of parametrising the device during operation. Moreover communication via a point-to-point connection using a USB adapter cable is possible.

Device-specific information

The IODDs required for the configuration of the IO-link device and detailed information about process structure, diagnostic information and parameter addresses are available at ->IODD finder and on https://www.barksdale.de/de/download/iolink/. To find the required information please enter the order code in the search mask. IO-link devices manufactured before 04-01 2019 do not support different polarities of the switching outputs.

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (15):Since process connection, seal and measuring cell have no influence on the IO-link communication you must replace them by “xx”. E.g. BPS38GVM0400BP = BPS38xxM0400Bx
TIP: Use the autocomplete function of the IODD finder by entering the article no. character by character. If your device has been manufactured before 04-01-2019 please take into account that the proposed device ID begins with 0x010.

Programming

Navigation functionSymbol (membrane key)
Menu descending
Menu ascending
Horizontal movement in menu, select menu itemM
Parameter change ascending
Parameter change descending
Adopt parameter change and return to current menu itemM
Return to measured value displayPress +simultaneously
Parameter
Parameter14-segment displayDescription
SP1/SP21

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Hysteresis function: switching point of solid state contact
FH1/FH21Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (17)Window function: Window High solid state contact
rP1/rP21Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (18)Hysteresis function: hysteresis of solid state contact
FL1/FL21Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (19)Window function: Window Low solid state contact
EF

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Extended programming functions
rES

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (21)

Reset parameters to factory settings
dS1/dS21Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (22)Switching time delay – the set contact rating must be permanently exceeded to trigger a switching function
dr1/dr21Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (23)Switching time delay – the contact rating must be permanently lower than the set contact rating to trigger a switching function
Ou1/Ou21Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (24)Switching function of solid state contact
Hno= hysteresis function, NO contact
HNC= hysteresis function, NC contact
FNO= window function, NO contact
FNC= window function, NC contact
DIA= diagnostic function, NO contact (only Ou2)
Pol 1/ Pol 2 3Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (25)Select polarity of switching output: PP, NPN, PNP
uniBarksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (26)Select unit: bar, PSI, MPa
If the measuring range is outside the display range, unit selection is impossible. The parameter “uni“ is not displayed.
OuA2

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Analog output
I= 4… 20 mA
U= 0… 10 V
I.INV= 20… 4 mA
U.INV= 10… V
ASP2

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Analog start value
AEP2

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Analog end value
dPA2

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (30)

Damping of analog output
ErS.A2

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Error signal of analog output Values: < 3.6 or > 22 or Off
Hi

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Saved value of highest pressure measured
Lo

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Saved value of lowest pressure measured
COF

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Offset correction (max. 10 % of measuring range)
ddis

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Damping display
Fdis

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Rotate display through 180°
udiS

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Unit indication
Firm

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Firmware version
LocK

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Software lock

1 only models with 2nd switching contact
2 only models with analog output
3 only IO-link devices

Error list
Parameter14-segment displayDescription
sens

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Sensor defect
SC1

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Short circuit, solid state contact 1
SC2

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Short circuit, solid state contact 2
AOut

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Open output, short circuit
OL

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Sensor limit positive
UL

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Sensor limit negative
KEY

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (46)

Internal defect
Menu Structure

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (47)

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (48)

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (49)

1 only models with 2nd switching contact
2 only models with analog output (ASP = 0.0% – 80.0% range, AEP =20,0% – 100% range; ASP = AEP – 20,% range)
3 setting according to measuring range
4 only IO-link devices

Software lock

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Maintenance/Cleaning

Maintenance

The pressure switch requires no maintenance.

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (51)Risk of injury!
Check the switch for functioning at regular intervals.
If the switch does not work properly, stop operation immediately.

Cleaning

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (52)Material damage!
The devices may be damaged by the use of unsuitable cleaning agents.
The following cleaning agents can be used for cleaning polycarbonates:
– mild soapy water or detergent
– isopropyl alcohol
Rinse with water immediately after cleaning. No cleaning agent must remain on the surface.
Clean the devices only at room temperature, never in direct sun light.
The following cleaning agents may impair the condition of components from polycarbonate and shall not be used.
– ZEP Fast 505, Pinesol, Formula 409
– brake cleaner
– halogenated solvents
– strong alkaline solutions
– MEK (methyl ethyl ketone)
– abrasives (abrasive additives)

Decommissioning

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (53)Electric shock and/or explosion!
Only remove the switch when deenergized (electrically and hydraulically/pneumatically).
Disconnection of the switch from pressure and power supply must be carried out by trained or instructed personnel according to state-of-the-art standards.

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (54)Hot surfaces!
During operation with higher temperatures the casing surface may become very hot! Wear protective gloves!

Barksdale Inc.
3211 Fruitland Avenue Los Angeles, CA 90058-0843 U.S.A.
Phone: (323) 589-6181
Fax: (323) 589-3463
e-mail: [emailprotected]
www.barksdale.com

Barksdale GmbH
Dorn-Assenheimer Straße 27 D-61203 Reichelsheim
Phone: +49 (6035) 949-0
Fax: +49 (6035) 949-111 and 949-113
e-mail: [emailprotected]
www.barksdale.de

Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (55)

Documents / Resources

Barksdale BPS3000 Electronic Pressure Switch [pdf] Instruction Manual
BPS3000 Electronic Pressure Switch, BPS3000, Electronic Pressure Switch, Pressure Switch, Switch

References

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Barksdale BPS3000 Electronic Pressure Switch Instruction Manual - Manuals+ (2024)

FAQs

How do you adjust Barksdale pressure switch? ›

If the actuation point is above the desired value, turn the adjustment screw or knob per instructions in the pressure switch catalog to increase the actuation point, and if it is below, turn the adjustment screw or knob in the opposite direction to decrease it.

How does an electric pressure switch work? ›

An electronic pressure switch generates electronic switching signals and, very often, also an additional, analogue output signal proportional to the pressure. They are either programmed at the factory to the desired switch points or they feature a programming interface with integrated display and buttons.

How do you adjust cut in and cut out pressure? ›

Always adjust the large hex nut first to set the operating point. Turn clockwise to increase pressure, counterclockwise to decrease. On standard operation, this is the cut-out, where the contacts will open on high pressure. On a reverse action device, this is the cut-in, where the contacts will close on high pressure.

How do you test if a pressure switch is working? ›

Disconnect the wires connected to the pressure switch by pulling the wire connectors off of the switch terminals. Set a multimeter to test for resistance (ohms). Touch each tester probe to one of the switch terminals. The pressure switch tester should read 0 or close to 0 (indicating no resistance).

How do I know if my pressure switch is working? ›

With the cover removed and the power on, use the handle of a screwdriver and bang it firmly against the tube under the switch. This will jar its electrical components. If you notice a spark and the pump powers on, you have a bad pressure switch.

How do you calibrate an adjustable pressure switch? ›

Steps in pressure switch calibration:
  1. Depressurize & disconnect for safety.
  2. Connect the pressure source and the pressure calibrator to the switch input.
  3. Connect the device to measure the switch output status.
  4. Exercise the switch a few times - pump full pressure and back to zero.
30 Mar 2020

Can you adjust pressure on electric pressure washer? ›

Increase the Water Pressure

Another way to increase GPM is to turn up the water pressure. This can be done by adjusting the pressure valve on your pressure washer. Be sure not to increase the pressure too much, as this could damage the machine.

What PSI should my pressure tank be? ›

Your well tank's pressure should be set at 2 psi below the pressure switch's cut-on point. This differs depending on your tank's pressure settings. Most well tanks come set at 30/50. The cut-on pressure for the well pump is 30 psi, so the pressure of the tank should have a pressure of 28 psi.

How do I adjust my water pressure? ›

If you tighten the screw the water pressure will be more and if you loosen the screw the water pressure will be less. Turn the screw clockwise to tighten it and increase the pressure, or turn it counterclockwise to decrease the pressure. Do not be too hasty.

What PSI should I set my air compressor? ›

Air tools made for general use with portable air compressors typically require 0 to 5 cubic feet per minute (cfm) at 70 to 90 pounds per square inch (psi), whereas with larger tools connected to stationary systems, the requirements usually exceed 10 cfm at 100 to 120 psi.

What can causes a pressure switch to fail? ›

The electrical contacts in your pressure switch can degrade over time. Frequent cycling of power to the switch and the presence of corrosive substances are two common causes.

What causes a pressure switch to be stuck open? ›

If the air intake or exhaust is clogged with debris, the pressure switch can remain in the OPEN position. This is because blockages prevent the inducer fan from creating negative pressure. A furnace pressure switch stuck open is a common problem for many homeowners.

Can you bypass a pressure switch? ›

BYPASSING THE PRESSURE SWITCH IS NOT A REPAIR

It is simply an attempt to troubleshoot the furnace by isolating what might be causing the problem. Any attempt to bypass the system should only be done by an HVAC technician with the proper training and test equipment.

How do you reset the pressure switch on a pump? ›

Hold the reset lever in the start position until the pressure builds up and the gauge reads over 40 PSI; then let it return to the AUTO position. The pump should now run on its own and continue until the pressure reaches the cut out setting, (usually between 50 - 60 PSI), and then shut off.

How often should pressure switch kick on? ›

So a minute on and a minute off has always been the minimum rule of thumb. Two minutes on and two minutes off is just that much better for the motor. With the old conventional pressure tank method, the pressure tank fills at the rate the pump can produce, less the amount of water being used at the time.

Is there a positive and negative on a pressure switch? ›

The pressure that affects the sensing element may be the difference between a positive pressure on one side of the diaphragm and the atmospheric pressure on the other side; a negative pressure and atmospheric pressure; two unequal positive pressures; two negative pressures; or one positive and one negative pressure.

Where should I put switch positive or negative? ›

Note: Switches don't have positive or negative ends, so you can place them in any direction within your circuit.

What is L1 and L2 on pressure switch? ›

Wiring a Two Wire Switch

The incoming power will land on the line terminals, labeled as L1 and L2. These are the outside 2 screws. The wires are interchangeable. The motor leads will land on load terminals, labeled as T1 and T2 or M. These are the middle two screws and the wires are also interchangeable.

How do you adjust a pressure sensor? ›

Remember for all pressure switches with the exception of vacuum switches, turning the adjustment screw clockwise will increase the pressure setting and turning it counter-clockwise will decrease the pressure setting. On a vacuum switch, the opposite will occur and the opposite applies.

What size is the adjustment nut on a pressure switch? ›

Safety and Identification of a Square D Pressure Switch

Typically, one nut size is a 7/16 inch and the other is either a 3/8 inch or ½ inch wrench. The larger of the two springs, called "nut #1," is used for raising and lowering the cut in and cut off pressure.

What PSI should air compressor shut off? ›

An air compressor will start (Kick On) when the pressure (PSI) in the air tank drops to a pre-set PSI (example 90 PSI). The air compressor will continue to run until the pressure (PSI) in the air tank reaches the Max PSI (that is pre-set) and Kick Off (shut off) (example Max 120 PSI).

How do you adjust a hydraulic pressure switch? ›

ADJUSTING THE PRESSURE SWITCH

Loosen the locknut on the pressure switch. Turn the adjusting screw in the clockwise direction to increase the pressure setting and counterclockwise to decrease pressure.

How do I reset my calibration switch controller? ›

Control stick calibration steps
  1. From the HOME Menu, select "System Settings" → "Controllers and Sensors" → "Calibrate Control Sticks".
  2. Tilt the control stick in any direction for a few seconds on the controller you want to calibrate. ...
  3. Check the stick response. ...
  4. Select "Calibrate" to start the calibration process.

How high can you adjust a pressure switch? ›

NOTICE: The switch should never be adjusted to cut-on below 20 PSI, or cut-off above 60 PSI. The pressures in a well pump system must keep a set relationship.

Do pressure sensors need calibration? ›

Pressure sensors can be found in instruments such as indicators and controllers and should all be calibrated in order to minimize the probability of erroneous readings.

How do you reset a pressure sensor? ›

Hold the TPMS reset button until the tire pressure light blinks three times, then release it. Start the car and wait about 20 minutes for the sensor to refresh. You will find the tire pressure monitor reset button under the steering wheel. Refer to your vehicle's owner's manual if you can't find it.

How do I know if I need a 30 50 or 40 60 pressure switch? ›

For a single level home or a two story home without water fixtures on the 2nd floor a 30/50 PSI setting may be sufficient. For two or more levels with water fixtures on more than one level you may want to use 40/60 PSI setting. It's easier for a pump to supply the lower pressures and it's less strain on old plumbing.

Will a bigger pressure switch increase water pressure? ›

Some of the most effective ways of increasing water pressure is to raise the setting on the pressure switch, install an additional pressure tank, install a constant pressure valve, install a pressure booster, or change to a constant pressure system.

What are the symptoms of a faulty pressure switch? ›

Here are some tell-tale signs that your pressure switch is beginning to fail: Your water pressure is at or above the cut-out pressure, yet the pump doesn't turn off. Your pump doesn't turn on at the proper cut-in pressure. You have low water pressure even though the pump is running.

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