Barksdale BPS3000 Electronic Pressure Switch
Contents hide
1Intended Applications
2Safety Instructions
3Standards
4Warranty/Guaranty
5Installation
5.1Electrical connection
5.2Plug
6Commissioning / Operation
7IO-link version
7.1General information
7.2Device-specific information
8Programming
8.1Parameter
8.2Error list
8.3Menu Structure
8.4Software lock
9Maintenance/Cleaning
9.1Maintenance
9.2Cleaning
10Decommissioning
11Documents / Resources
11.1References
12Related Posts
Intended Applications
The dual pressure switch monitors system pressures and has up to two switching outputs and one analog output.
Operate the switch exclusively in the specified fields of application (see chapter “Technical Data“ on page 12).
Observe the applicable national safety regulations for assembly, commissioning and operation of the switch.
Do not use the switch as the only safety relevant element according to DGR 2014/68/EU (PED).
Safety Instructions
The safety instructions are intended to protect the user from dangerous situations and/or prevent material damage.
In the operating instructions the seriousness of the potential risk is designated by the following signal words:
Refers to imminent danger to life and health of men.
Nonobservance will result in serious injuries, or even life-threatening injuries and death
Refers to a potential hazard.
Nonobservance may result in serious injuries, or even fatal injuries and death
Refers to a potential hazard.
Nonobservance may result in light injuries.
Refers to a potential hazard.
Nonobservance may result in damage to the switch and/or to the plant.
Refers to important information essential to the user
Disposal The switch must be disposed of correctly in accordance with the local regulations for electric/electronic equipment. The switch must not be disposed of with the household garbage! |
Standards
The standards applied during development, manufacture and configuration are listed in the CE conformity and manufacturer’s declaration.
Warranty/Guaranty
Our scope of delivery and services is governed by the legal warranties and warranty periods.
Terms of guaranty
We guaranty for function and material of the dual pressure switch under normal operating and maintenance conditions in accordance with the statutory provisions.
Loss of guaranty
The agreed guaranty period will expire in case of:
- incorrect use,
- incorrect installation or
- incorrect handling or operation contrary to the provisions of these operating instructions.
No liability is assumed for any damage resulting therefrom, or any consequential damage.
Refer to Barksdale “Standard Terms and Conditions“.
Installation
Jolts and heavy vibrations must be avoided during transport. Even if the switch casing remains undamaged, inside parts may be damaged and cause malfunctions.
The pressure switch may only be installed and electrically connected by trained and instructed staff according state-of-the-art standards.
Electric shock and/or explosion!
Install the switch only in systems where the maximum pressure Pmax is not exceeded (see type label). Only install the switch when deenergized (electrically and hydraulically/pneumatically). Mount the pressure switch from the bottom to the fitting using a wrench SW 27 and tighten it to a torque of 20 Nm.
The damping screw from brass installed in the pressure inlet can be removed if required, e. g. soiled medium or material incompatibility, using a slotted screwdriver (max. width 3 mm). Attention: Removing the damping screw will reduce the resistance of the device against pressure peaks.
Electrical connection is to be carried out dependent on the type of switch (see type label) according to the chart below. Wrong assignment of the connections may cause malfunctions or incorrect switch outputs.
Electrical connection
Plug M 12×1 4/5/8-pin | Model with 2 switching points | Model with 1 switching point and 1 analog output | Model with 2 switching points and 1 analog output | Model with 2 switching points (relay contacts) | |
Signal output code 1, 7 | Signal output code 2, 3 | Signal output code 4, 5, 8 | Signal output code 6 | ||
1 | +Ub | +Ub | +Ub | +Ub | |
2 | SP2 | Signal | Signal | SP1a | NC |
3 | OV | 0V | 0V | SP1b | |
4 | SP1 / IO link1 | SP1 | SP1 / IO link1 | 0V | |
5 | – | – | SP2 | SP2a | NO |
6 | – | – | – | SP2b | |
7 | – | – | – | – | |
8 | – | – | – | Housing |
1 only code 7 and 8
Plug
Commissioning / Operation
The pressure switch may only be commissioned and operated by authorized staff.
Hot surfaces!
During operation with higher temperatures the casing surface may become very hot! Wear protective gloves!
Electric shock!
Do not put the switch into operation when the switch itself or the connection cable is damaged.
After having been switched on the switch runs through a self-test. If thesoftware recognizes an error during the self-test or during operation, this is signaled in the display by “Err“ and the corresponding message, refer to Error list on page 7. The red LEDs S1 and S2 signal the activity of the two switching points.
Operation via three plastic film keys is menu-driven. ▲ , ▼and
The keys may be damaged by pointed, hard objects. Do not use any pointed, hard objects for making entries.
For information about the factory settings for the parameters and how to change them please refer to the next chapter 8 “Programming“.
IO-link version
General information
This device features an IO-link communication interface which requires an IO-link capable module (IO-link master) for operation. The IO-link interface permits direct access to process and diagnostic data and offers the possibility of parametrising the device during operation. Moreover communication via a point-to-point connection using a USB adapter cable is possible.
Device-specific information
The IODDs required for the configuration of the IO-link device and detailed information about process structure, diagnostic information and parameter addresses are available at ->IODD finder and on https://www.barksdale.de/de/download/iolink/. To find the required information please enter the order code in the search mask. IO-link devices manufactured before 04-01 2019 do not support different polarities of the switching outputs.
:Since process connection, seal and measuring cell have no influence on the IO-link communication you must replace them by “xx”. E.g. BPS38GVM0400BP = BPS38xxM0400Bx
TIP: Use the autocomplete function of the IODD finder by entering the article no. character by character. If your device has been manufactured before 04-01-2019 please take into account that the proposed device ID begins with 0x010.
Programming
Navigation function | Symbol (membrane key) |
Menu descending | ▼ |
Menu ascending | ▲ |
Horizontal movement in menu, select menu item | M |
Parameter change ascending | ▲ |
Parameter change descending | ▼ |
Adopt parameter change and return to current menu item | M |
Return to measured value display | Press ▲+▼simultaneously |
Parameter
Parameter | 14-segment display | Description | |
SP1/SP21 | Hysteresis function: switching point of solid state contact | ||
FH1/FH21 | Window function: Window High solid state contact | ||
rP1/rP21 | Hysteresis function: hysteresis of solid state contact | ||
FL1/FL21 | Window function: Window Low solid state contact | ||
EF | Extended programming functions | ||
rES | Reset parameters to factory settings | ||
dS1/dS21 | Switching time delay – the set contact rating must be permanently exceeded to trigger a switching function | ||
dr1/dr21 | Switching time delay – the contact rating must be permanently lower than the set contact rating to trigger a switching function | ||
Ou1/Ou21 | Switching function of solid state contact | ||
Hno | = hysteresis function, NO contact | ||
HNC | = hysteresis function, NC contact | ||
FNO | = window function, NO contact | ||
FNC | = window function, NC contact | ||
DIA | = diagnostic function, NO contact (only Ou2) | ||
Pol 1/ Pol 2 3 | Select polarity of switching output: PP, NPN, PNP | ||
uni | Select unit: bar, PSI, MPa If the measuring range is outside the display range, unit selection is impossible. The parameter “uni“ is not displayed. | ||
OuA2 | Analog output | ||
I | = 4… 20 mA | ||
U | = 0… 10 V | ||
I.INV | = 20… 4 mA | ||
U.INV | = 10… V | ||
ASP2 | Analog start value | ||
AEP2 | Analog end value | ||
dPA2 | Damping of analog output | ||
ErS.A2 | Error signal of analog output Values: < 3.6 or > 22 or Off | ||
Hi | Saved value of highest pressure measured | ||
Lo | Saved value of lowest pressure measured | ||
COF | Offset correction (max. 10 % of measuring range) | ||
ddis | Damping display | ||
Fdis | Rotate display through 180° | ||
udiS | Unit indication | ||
Firm | Firmware version | ||
LocK | Software lock |
1 only models with 2nd switching contact
2 only models with analog output
3 only IO-link devices
Error list
Parameter | 14-segment display | Description |
sens | Sensor defect | |
SC1 | Short circuit, solid state contact 1 | |
SC2 | Short circuit, solid state contact 2 | |
AOut | Open output, short circuit | |
OL | Sensor limit positive | |
UL | Sensor limit negative | |
KEY | Internal defect |
Menu Structure
1 only models with 2nd switching contact
2 only models with analog output (ASP = 0.0% – 80.0% range, AEP =20,0% – 100% range; ASP = AEP – 20,% range)
3 setting according to measuring range
4 only IO-link devices
Software lock
Maintenance/Cleaning
Maintenance
The pressure switch requires no maintenance.
Risk of injury!
Check the switch for functioning at regular intervals.
If the switch does not work properly, stop operation immediately.
Cleaning
Material damage!
The devices may be damaged by the use of unsuitable cleaning agents.
The following cleaning agents can be used for cleaning polycarbonates:
– mild soapy water or detergent
– isopropyl alcohol
Rinse with water immediately after cleaning. No cleaning agent must remain on the surface.
Clean the devices only at room temperature, never in direct sun light.
The following cleaning agents may impair the condition of components from polycarbonate and shall not be used.
– ZEP Fast 505, Pinesol, Formula 409
– brake cleaner
– halogenated solvents
– strong alkaline solutions
– MEK (methyl ethyl ketone)
– abrasives (abrasive additives)
Decommissioning
Electric shock and/or explosion!
Only remove the switch when deenergized (electrically and hydraulically/pneumatically).
Disconnection of the switch from pressure and power supply must be carried out by trained or instructed personnel according to state-of-the-art standards.
Hot surfaces!
During operation with higher temperatures the casing surface may become very hot! Wear protective gloves!
Barksdale Inc.
3211 Fruitland Avenue Los Angeles, CA 90058-0843 U.S.A.
Phone: (323) 589-6181
Fax: (323) 589-3463
e-mail: [emailprotected]
www.barksdale.com
Barksdale GmbH
Dorn-Assenheimer Straße 27 D-61203 Reichelsheim
Phone: +49 (6035) 949-0
Fax: +49 (6035) 949-111 and 949-113
e-mail: [emailprotected]
www.barksdale.de
Documents / Resources
Barksdale BPS3000 Electronic Pressure Switch [pdf] Instruction Manual BPS3000 Electronic Pressure Switch, BPS3000, Electronic Pressure Switch, Pressure Switch, Switch |
References
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